Analisis Overall Equipment Effectiveness (OEE) Dan Six Big Losses Untuk Meningkatkan Efisiensi Mesin Cigaratte Packer PT.MKB

Cahayadi, Brilyan Bagus (2025) Analisis Overall Equipment Effectiveness (OEE) Dan Six Big Losses Untuk Meningkatkan Efisiensi Mesin Cigaratte Packer PT.MKB. S1 thesis, Universitas Kristen Indonesia.

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Abstract

PT MKB merupakan perusahaan rokok diindonesia dengan salah satu divisinya produksinya yaitu Sigaratte kretek mesin (SKM). Permasalahan yang terdapat diperusahaan tersebut yaitu rendahnya tingkat efektivitas dari mesin pengemas rokok atau cigaratte packer, dimana mesin tersebut sering tidak memenuhi target produksi dan terjadi kendala. untuk mengatasi masalah tersebut, dilakukan perhitungan nilai Overall Equipment Effectiveness (OEE), yang dihitung dengan mengalikan nilai Availability Rate, Performance Rate, dan Quality Rate. Berdasarkan hasil penelitian, diketahui bahwa nilai masing-masing faktor secara berurutan adalah 72,39%, 62,23%, 98,06% sehingga dapat diketahui Nilai OEE yang diperoleh adalah 44,18%, yang masih berada di bawah standar world class sebesar 85%. Analisa Six big losses dilakukan untuk mengetahui faktor yang menyebabkan nilai Overall Equipment Effectiviness menjadi rendah. Hasilnya dapat diketahui bahwa Breakdown losses dan idling and stoppages minor losses merupakan faktor yang mempengaruhi rendahnya nilai OEE pada mesin pengemasan rokok dengan nilai yang didapatkan dari masing-masing faktor yaitu 41,62% dan 36,42%. Selanjutya setelah dianalisa mengunakan RCA dan FMEA, penyebab tingginya nilai Breakdown losses dan idling and stopages losses yaitu kurang maksimalnya preventive maintenance.Sehingga untuk mengurangi Six big losses maka dibuat usulan perbaikan dengan membuat dan melaksanakan checklist preventive maintenace dan perusahaan perlu menerapkan OEE untuk meningkatkan efektivitas semua mesin packer./ PT MKB is a cigarette company in Indonesia with one of its production divisions, Sigaratte kretek machine (SKM). The issue faced by the company is the low effectiveness of the cigarette packaging machine, or cigarette packer, which frequently fails to meet production targets and encounters various problems. To address this, the Overall Equipment Effectiveness (OEE) value is calculated by multiplying the Availability Rate, Performance Rate, and Quality Rate. Based on the study's findings, the values of each factor in sequence are as follows 72,39%,62,23%, 98,06% so that the OEE value is 44,18% and this value is still below the world class standard of 85%. Six big losses analysis is done to find out the factors that cause the Overall Equipment Effectiviness value to be low. The results can be seen that Breakdown losses and idling and stoppages minor losses are factors that affect the low value of OEE on cigarette packaging machines with the value obtained from each factor is 41.62% and 36.42%. Furthermore, after being analyzed using a RCA and FMEA, the cause of the high value of Breakdown losses and idling and stopages losses is the lack of maximum preventive maintenance. So that to reduce the Six big losses, an improvement proposal is made by making and implementing a preventive maintenace checklist and the company needs to implement OEE to increase the effectiveness of all packer machines.

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